Hopper tee mounting assembly

ABSTRACT

A hopper tee mounting assembly adapted to retain a valve member situated between a circular flange and a hopper tee. The hopper tee mounting assembly comprises an upper mounting assembly separate from the circular flange and a hinge assembly. The upper mounting assembly has a flat surface adapted for abutment with the circular flange. The hinge assembly is attached to the upper mounting assembly. The hinge assembly allows the hopper tee to pivot relative to the upper mounting assembly.

BACKGROUND OF THE INVENTION

[0001] This application is a continuation-in-part of copendingapplication Ser. No. 10/014,396. The present invention relates to hoppertee mounting assemblies for mounting hopper tees to the discharge end ofhoppers. More specifically, it relates to a hopper tee mounting assemblyfor mounting a hopper tee to the discharge end of a hopper which can beeasily opened.

[0002] Hopper or tank trailers are commonly used to transport dry bulksuch as industrial and food products. The trailer has a plurality offunnel shaped hoppers located at the bottom of the trailer. Defined atthe lower most end of each hopper is a discharge outlet. Attached toeach discharge outlet is a valve member and a hopper tee. The hopper teehas a vertical section and a horizontal section forming the teeconfiguration. The valve member is located between the discharge end ofthe hopper and the top of the hopper tee. A plurality of bottom linepiping connects the horizontal sections of the hopper tee to allow thedry bulk to be discharged from a single discharge opening.

[0003] When the hopper trailer reaches its destination, the dry bulk isunloaded. The unloading process involves attaching a discharge pipe tothe discharge opening of the trailer. The valve members are thenpositioned to the opened position such that the dry bulk is able to flowfreely into the hopper tees. Thereafter, a reduced pressure in thedischarge pipe suctions the dry bulk through the bottom lines and intothe discharge pipe.

[0004] Although the prior art hopper tee assemblies function well fortheir intended purposes, there are several problems associated with theprior art valve member and hopper tee assemblies. The prior art valvemember and the hopper tee assemblies are bolted to a flange located atthe bottom of the hopper. To gain access to the valve member or theinterior of the hopper tee, a wrench must be used to unbolt the boltsthat hold the hopper tee and the valve member to the flange. The processof unbolting the bolts is very time consuming.

[0005] U.S. Pat. No. 5,842,681 to Sisk addresses the concern of havingto remove the bolts to gain access to the valve member or the interiorof the hopper tee, by replacing the conventional flange, the valvemember and the hopper tee with a swing-away hopper tee assembly. Whilethe Sisk hopper assembly can be easily opened without the necessity ofunbolting, the Sisk hopper assembly is significantly taller than theconventional valve member and hopper tee which it replaces. Therefore,to retrofit a trailer with the Sisk hopper assembly, the bottom of eachhopper would need to be reduced to accommodate for the increased heightof the Sisk hopper assembly. Such a retrofitting process is very timeconsuming and costly.

[0006] Therefore, there exists a need for a hopper assembly which can beopened without the necessity of unbolting and still have the same heightas the parts which it replaces.

SUMMARY OF THE INVENTION

[0007] This invention relates to a hopper tee mounting assembly adaptedto retain a valve member situated between a circular flange and a hoppertee. The hopper tee mounting assembly comprises an upper mountingassembly separate from the circular flange and a hinge assembly. Theupper mounting assembly has a flat surface adapted for abutment with thecircular flange. The hinge assembly is attached to the upper mountingassembly. The hinge assembly allows the hopper tee to pivot relative tothe upper mounting assembly.

BRIEF DESCRIPTION OF THE DRAWINGS

[0008]FIG. 1 is a perspective view of a hopper tee mounting assembly ofthe present invention and a valve member, prior to assembling the hoppertee mounting assembly;

[0009]FIG. 2 is a perspective view of the hopper tee mounting assemblyand the valve member of FIG. 1 as assembled;

[0010]FIG. 3 is a top view of an upper plate of the hopper tee mountingassembly of FIG. 1;

[0011]FIG. 4 is a front view of the upper plate of FIG. 3;

[0012]FIG. 5 is a side view of the upper plate of FIG. 3;

[0013]FIG. 6 is a bottom view of a lower plate of the hopper teemounting assembly of FIG. 1;

[0014]FIG. 7 is a front view of the lower plate of FIG. 6;

[0015]FIG. 8 is a side view of the lower plate of FIG. 6;

[0016]FIG. 9 is a perspective view of a hopper tee mounting assembly, inaccordance to a second embodiment;

[0017]FIG. 10 is a side view of the hopper tee mounting assembly of FIG.9;

[0018]FIG. 11 is a top view the valve member of FIG. 1;

[0019]FIG. 12 is a sectional view of the valve member of FIG. 11, astaken along line 12-12;

[0020]FIG. 13 is a top view of an alternative valve member which can beused with the hopper tee mounting assembly of the present invention;

[0021]FIG. 14 is a sectional view of the valve member of FIG. 13, astaken along line 14-14;

[0022]FIG. 15 is a perspective view of a hopper tee mounting assembly,in accordance to a third embodiment;

[0023]FIG. 16 is a top view of the hopper tee mounting assembly of FIG.15;

[0024]FIG. 17 is a side view of the hopper tee mounting assembly of FIG.15;

[0025]FIG. 18 is a front view of the hopper tee mounting assembly ofFIG. 15;

[0026]FIG. 19 is a top of a hopper tee mounting assembly, in accordanceto a fourth embodiment;

[0027]FIG. 20 is a sectional view of the hopper tee mounting assembly ofFIG. 19, as taken along line 20-20;

[0028]FIG. 21 is a top view of the latch of FIG. 19;

[0029]FIG. 22 is a front view of the latch of FIG. 21; and

[0030]FIG. 23 is a side view of the latch of FIG. 21.

DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031]FIG. 1 illustrates a hopper tee mounting assembly 10 in accordanceto the present invention and a valve member 12, prior to assembling thehopper tee mounting assembly 10. FIG. 2 illustrates the hopper teemounting assembly 10 and the valve member 12 as assembled.

[0032] The hopper tee mounting assembly 10 includes an upper plate 14and a lower plate 16. The upper plate 14 is adapted to be connected to aflange 18 attached or welded to the bottom of a hopper (not shown). Thelower plate 16 is adapted to be connected to the top of a hopper tee(not shown). Positioned between the upper plate 14 and the lower plate16 is the valve member 12.

[0033] The valve member 12 is illustrated in FIGS. 1 and 12. The valvemember 12 has a rigid cylindrical body 20 and a resilient seal 22located immediately radially inwardly of the rigid cylindrical body 20.One end of the resilient seal 22 protrudes slightly upwardly of theupper surface 24 of the cylindrical body 20. The upwardly protrudedportion of the resilient seal allows the resilient seal 22 to becompressed against the flange 18 to create an effective seal between thevalve member 12 and the flange 18. The other end of the resilient seal22 protrudes slightly downwardly of the lower surface 25 of thecylindrical body 20. The downwardly protruded portion of the resilientseal allows the resilient seal 22 to be compressed against the top ofthe hopper tee to create an effective seal between the valve member 12and the hopper tee. Radially inwardly of the resilient seal 22 is abutterfly valve 26. The butterfly valve 26 rotates between an openedposition and a closed position to control the flow of dry bulk from thehopper to the hopper tee. A front boss 28 and two front retainingbrackets 30,32 extend from the front of the cylindrical body 20. Thebutterfly valve 26 is attached to a stem 34 extending through a boredefined in the front boss 28. The butterfly valve 26 can be manuallyactuated by an external handle (not shown) attached to a handle mountingflange 36. Each front retaining bracket 30,32 has a retaining aperture38,40 defined in the front retaining bracket 30,32. A rear boss 42 andtwo rear retaining brackets 44,46 extend from the rear of thecylindrical body 20. The rear boss 42 has a bore defined therein forretaining the end of the stem 34. Each rear retaining bracket 44,46 hasa retaining aperture 48,50 defined in the rear retaining bracket 44,46.

[0034] The upper plate 14 is illustrated in FIGS. 3-5. The upper plate14 has an upper surface 52, a lower surface 54, a front surface 56, arear surface 58 and two side surfaces 60,62. An upper valve memberopening 64 is defined in upper plate 14 and extends from the uppersurface 52 to the lower surface 54 of the upper plate. The upper valvemember opening 64 is sized such that its diameter is greater than theouter diameter of the cylindrical body 20 of the valve member 12allowing the cylindrical body 20 to fit into the upper valve memberopening 64. Six equally space bolt circles 66 are defined at the radialsurface of the upper valve member opening 64. The bolt circles 66 aresized to accommodate upwardly extending bolts 68 extending upwardly fromthe upper surface 52 of the upper plate 14. The bolts 68, and thecorresponding bolts circles 66, are positioned to match the position ofthe holes 70 of the mating flange 18. While the present inventionillustrates six equally spaced bolts 68 and bolt circles 66, the numberof bolts 68 and bolts circles 66 would depend on the hole pattern of themating flange 18. For example, flanges attached to larger sized hopperdischarge openings have eight holes rather than six holes. Therefore,the upper plate of the present invention, when used in conjunction withthe larger flange, would have eight equally spaced bolts extending fromthe upper surface of the upper plate.

[0035] The upper plate 14 has a groove 72 defined at the lower surface54 of the upper plate. The groove 72 extends from the front surface 56of the upper plate 14 to a terminal surface located between the uppervalve member opening 64 and the rear surface 58 of the upper plate 14.The groove 72 is sized to accommodate the front boss 28 and the rearboss 42 of the valve member.

[0036] Defined inwardly from each of the side surface 60,62 of the upperplate 14 is a latch slot 74,76. The latch notches 74,76 are located nearthe front of the upper plate at a given distance from the front surface56 of the upper plate 14. Defined inwardly from the rear surface 58 ofthe upper plate 14 are two pivot slots 78,80. Adjacent each of the pivotslot 78,80 are two semi-circle shaped pivot lobes 82 a,84 a,82 b,84 b.The pivot lobes 82 a,84 a,82 b,84 b extend upwardly from the uppersurface 52 of the upper plate 14. Defined and extending through eachpivot lobe is a pivot hole 86.

[0037] A plurality of downwardly extending ledges 90 extends downwardlya given distance from the lower surface 54 of upper plate 14 alongportions of the perimeter of the upper plate 14. The ledges 90 arenon-continuous around the perimeter of the upper plate to permit thelatch slots 74,76 and the pivot slots 78,80 to be exposed. The ledges 90also terminate at given distances from the groove 72 to provideclearance for the front boss 28 and the front retaining brackets 30,32of the valve member 12.

[0038] The lower plate 16 is illustrated in FIGS. 6-8. The lower plate16 has an upper surface 92, a lower surface 94, a front surface 96, arear surface 98 and two side surfaces 100,102. A lower valve memberopening 104 is defined in the lower plate 16 and extends from the uppersurface 92 to the lower surface 94 of the lower plate. The lower valvemember opening 104 is sized such that its diameter is greater than theouter diameter of the cylindrical body 20 of the valve member 12allowing the cylindrical body 20 to fit into the lower valve memberopening 104. Furthermore, the diameter of the lower valve member opening104 is approximately equal to the diameter of the upper valve memberopening 64. Six equally spaced downwardly extending bolt circles 106 aredefined at the radial surface of the lower valve member opening 104. Thebolt circles 106 are sized to accommodate the downwardly extending bolts108 extending downwardly from the lower surface 94 of the lower plate16. The bolts 108, and the corresponding bolt circles 106, arepositioned to match with the hole pattern of the hopper tee (not shown).Furthermore, it is preferable that each of the downwardly extendingbolts 108 of the lower plate 16 has a corresponding upwardly extendingbolt 68 of the upper plate 14 in which the axes of the two bolts areapproximately aligned. The two downwardly extending bolts 108 a,108 blocated near the front of the lower plate 16 and the two downwardlyextending bolts 108 c,108 d located near the rear of the lower plate 16further have an upwardly extending portion 110 a,11 b,110 c,110 dextending upwardly a given distance from the upper surface 92 of thelower plate 16, towards the upper plate 14. The upwardly extendingportion 110 a,110 b of the two bolts 108 a,108 b located near the frontof the lower plate 16 are positioned to be inserted into the frontretaining apertures 38,40 defined in the front brackets 30,32 of thevalve member 12 to retain and align the valve member 12. The upwardlyextending portion 110 c, 110 d of the two bolts 108 c,108 d located nearthe rear of the lower plate 16 are positioned to be inserted into therear retaining apertures 48,50 defined in the rear brackets 44,46 of thevalve member 12 to retain and align the valve member 12.

[0039] The lower plate 16 has a groove 112 defined at the upper surfaceof the lower plate 16. The groove 112 extends from the front surface 96of the lower plate 16 to a terminal surface located between the lowervalve member opening 104 and the rear surface 98 of the lower plate 16.The groove 112 is sized to accommodate the front boss 28 and the rearboss 42 of the valve member 12.

[0040] Defined inwardly from each of the side surfaces 100,102 of thelower plate 16 is a latch slot 114,116. The latch notches 114,116 arelocated near the front of the lower plate at a given distance from thefront surface 96 of the lower plate 16. Adjacent each of the latch slots114,116 are two semi-circular shaped latch lobes 118 a,120 a,118 b,120b. The latch lobes 118,120 extend downwardly from the lower surface 94of the lower plate 16. Defined and extending through each latch lobe118,120 is a latch hole 122,123.

[0041] Two latch assemblies 124 are used to latch together the upperplate 14 with the lower plate 16. Each latch assembly 124 has a tubularstem 126 with a hole 128 defined perpendicular to the axis of the stemat one end of the stem 126 and a threaded bore 130 defined along theaxis of the stem at the other end of stem 126. A pin 132 is insertedthrough the latch holes 122,123 defined in the latch lobes 118,120, andthe hole 128 defined in the tubular stem 126 to pivotably retain thelatch assembly 124 to the lower plate 116. To allow the tubular stem 126to pivot relative to the pin 132, the diameter of hole 128 should besized slightly larger than the outer diameter of the pin 132. Each latchassembly 124 further includes an eyebolt 134. The eyebolt 134 has a hole136 defined perpendicular to the axis of the eyebolt at one end of theeyebolt 134 and external threads 138, which mates with the threaded bore130 of the stem 126, at the other end of the eyebolt 134. By rotatingthe eyebolt 134 relative to the stem 126, the overall axial length ofthe latch assembly 124 can be increased or decreased. This allows thelatch assembly 124 to be adjusted to a desired axial length for properlylatching the upper plate 14 with the lower plate 16. A latch 140 ispivotably mounted to the eyebolt 134. The latch 140 has a handle 142 atone end of the latch to allow an operator to manually rotate the latch.The latch 140 defines a hole 144 and a cammed surface 146 at the otherend of the latch 140. The contour of the cammed surface 146 allows thecammed surface 146 to the engage the upper surface 52 of the upper plate14 when the latch 140 is rotated to a latched position, and allows thecammed surface 146 not to engage the upper surface 52 of the upper plate14 when the latch is rotated to an unlatched position.

[0042] Defined inwardly from the rear surface 98 of the lower plate 16are two pivot slots 148,150. Adjacent each of the pivot notches 148,150are two semi-circular shaped pivot lobes 152 a, 154 a, 152 b, 154 bextending downwardly from the lower surface 94 of the lower plate 16.Defined and extending through each pivot lobe 152,154 is a pivot hole156,158.

[0043] Two hinge assemblies 160 allow the upper plate 14 and lower plate16 to pivot relative to each other. Each hinge assembly 160 includes ahinge pin 162 and an eyebolt 164. The hinge pin 162 extends through thepivots holes 156,158 of each set of pivot lobes 152,154. The hinge pin162 has a threaded hole 166 defined perpendicular to the axis of thehinge pin. The diameter of the hinge pin 162 is sized slightly smallerthan the diameter of the pivot holes 156,158 allowing the pivot pin 162to pivot relative to the pivot lobes 152,154 of the lower plate 16. Theeyebolt 164 has a hole 168 defined perpendicular to the axis of theeyebolt at one end of the eyebolt and external threads 170, which mateswith the threaded hole 166 of the hinge pin 162, at the other end of theeyebolt. A retaining pin 172 is inserted through the pivot holes 156,158defined in each set of pivot lobes 152,154 and the hole 168 of theeyebolt 164. The diameter of the retaining pin 172 is sized slightlysmaller than the diameter of the hole 168 of the eyebolt 164 allowingthe eyebolt 164 to pivot relative to the pivot lobes 62,64 of the upperplate 14.

[0044] The hopper tee mounting assembly 10 of the present invention canbe pivotably opened to allow the removal of the valve member 12 forcleaning or servicing. The hopper tee mounting assembly 10 can be easilyopened by rotating the latches 140 from the latched position to theunlatched position. By rotating the latches 140 to the unlatchedposition, the cammed surfaces 146 are disengaged from the upper surface52 of the upper plate 14. This then allows each of the latch assemblies124 to pivot outwardly out of the corresponding latch slot 74,76 of theupper plate 14. Once both latch assemblies 124 are pivoted out of theircorresponding latch slots 74,76, the lower plate 16 is able to pivotfreely relative to the upper plate 14 along the hinge assemblies 160.With the hopper tee mounting assembly 10 pivotably opened, the valvemember 12 can be removed by lifting it upwardly away from the lowerplate 16. The reverse sequence of the opening procedure is used to closethe hopper tee mounting assembly 10.

[0045] A feature of the present invention is that the hopper teemounting assembly 10 can be easily opened and still have approximatelythe same height as the parts which it replaces. Having the same heightas the parts which it replaces is accomplished by having the hopper teemounting assembly 10 be located radially outwardly of the valve member12. Therefore, no portion of the hopper tee mounting assembly 10 islocated directly above the cylindrical body 20 of the valve member ordirectly below the cylindrical body 20 of the valve member 12. Such adesign allows the upper surface 52 of the upper plate 14 immediatelyradially outwardly of the upper valve member opening 64, which mateswith the flange 18, to be approximately flush with the top surface 24 ofthe rigid cylindrical body 20 of the valve member 12; and the lowersurface 94 of the lower plate 16 immediately radially outwardly of thelower valve member opening 104, which mates with the hopper tee, to beapproximately flush with the lower surface 25 of the rigid cylindricalbody 20. The term “flush” is defined in this application as meaning thatthe plane defined by one surface is the same plane defined by the othersurface. Such a design also allows the resilient seal 22 and the uppersurface 24 of the rigid cylindrical body 20 to directly abut the flange18, and the resilient seal 22 and the lower surface 54 of the rigidcylindrical body 20 to abut the hopper tee.

[0046] A hopper tee mounting assembly, in accordance to the secondembodiment, is illustrated in FIGS. 9 and 10. The second embodiment ofthe hopper tee mounting assembly 210 is similar to the hopper teemounting assembly 10 of the first embodiment with the exception oftamper-proof handles.

[0047] When delivering certain bulk products, such as food products, atamper-proof procedure is necessary to assure that no contaminant isintroduced into the trailer from the time the dry bulk has been fullyloaded into the trailer until the dry bulk is ready to be dischargedfrom the trailer. The tamper-proof procedure usually involves insertinga tie-strap through a set of holes in which the tie-strap must besevered in order for the trailer to be opened. Such tamper-proofprocedure allows one to visually inspect the trailer to determine if thetrailer has been tampered with before dry bulk is ready to be dischargedfrom the trailer.

[0048] The upper plate 214 of the second embodiment of the hopper teemounting assembly 210 is similar to the upper plate 14 of the firstembodiment with the exception of an annular shaped indentation 220defined on the upper surface 218 of the upper plate 214 at the end ofeach latch slot 222. The lower plate 216 of the second embodiment isidentical to the lower plate 16 of the first embodiment.

[0049] Similar to the hopper tee assembly of the first embodiment, thehopper tee assembly of the second embodiment has two latch assemblies224 for latching together the upper plate 214 with the lower plate 216.Each latching assembly 224 includes an L-shaped handle 226. At one endof the handle is a cylindrical protrusion 228 extending perpendicularfrom the axis of the handle and into the corresponding latch hole 234 ofthe forwardly located latch lobe 230, allowing the handle 226 to bepivotably mounted to the lower plate 216. A notch 238 is defined at theelongated end of each handle 226, allowing the ends of the handles tooverlap each other when the handles are rotated to the latched position.Also defined at the elongated end of each handle 226 and perpendicularto the axis of the handle is a tamper-proof hole 240. The tamper-proofholes 240 of the two handles 226 are axially aligned with each otherwhen the handles are in the latched positioned. This aligned arrangementof the tamper-proof holes 240 allows a tie-strap (not shown) to beinserted into the tamper-proof holes 240 when the handles are in thelatched positioned to provide assurance that the handles have notrotated from the latched positioned. A hole 242 is defined at the bendof the handle and is located a given distance from the cylindricalprotrusion 228.

[0050] A rear latching bracket 244 is located rearwardly of therearwardly located latching lobe 232. At one end of the rear latchbracket 244 is a cylindrical protrusion 246 extending perpendicular fromthe axis of the rear latch bracket and into the corresponding latch hole236 of the rearwardly located latch lobe 232 allowing the rear latchbracket 244 to be pivotable mounted to the lower plate 216. Located agiven distance from the cylindrical protrusion 246 is a hole 248perpendicular to the axis of the rear latch bracket 244.

[0051] An eyebolt 250 is located between the handle 226 and the rearlatching bracket 244. The eyebolt 250 has a hole 252 definedperpendicular to the axis of the eyebolt at one end of the eyebolt 250and external threads 254 formed at the other end of the eyebolt 250. Abolt 256 is inserted through the hole 248 of the rear latching bracket244, the hole 252 of the eyebolt 250 and the hole 242 of the handle 226.Since the hole 242 of the handle 226 is located a given distance fromthe cylindrical protrusion 228, a rotational movement of the handle 226translates into an axial movement of the eyebolt 250.

[0052] A nut 258, located upwardly of the upper surface 218 of the upperplate 214, is threaded to the external threads 254 of the eyebolt 250. Arim 260 extends radially outwardly from the bottom of the nut 258. Theouter diameter of the rim 260 is sized slightly smaller than the outerdiameter of the indentation 220 at the end of the latch slot 222. Thisallows the rim 260 to be seated within the indentation 220 preventingthe eyebolt 250 from pivoting outwardly of the latch slot 222 unless theeyebolt 250 and the nut 258 has moved sufficiently axially upwardy toallow the rim 260 to rise above the indentation 220.

[0053] The hopper tee mounting assembly 210 of the second embodiment canbe easily opened by rotating the handles 226 from the latched positionto the unlatched position. While the handles 226 are in the latchedposition, the rim 260 of the nut 258 is seated within the indentation220 of the upper surface 218 preventing the eyebolt 250 from pivotingoutwardly out of the latch slot 222. By rotating the handles toward theunlatched position, the eyebolts 250 and the nuts 258 are moved axiallyupward. Once the handles 226 are in the unlatched position, the rims 260of the nuts 258 are located above the upper surface 218 of the upperplate 214, allowing the eyebolts 250 of the latch assemblies 224 topivot outwardly out of the corresponding latch slots 222 of the upperplate 214. Once both latch assemblies 224 have been pivoted out of theircorresponding latch slots 222, the lower plate 216 is able to pivotfreely relative to the upper plate 214 along the hinge assemblies 262.With the hopper tee mounting assembly 210 pivotably opened, the valvemember (not shown) can be removed by lifting it upwardly away from thelower plate 216. The reverse sequence of the opening procedure is usedto close the hopper tee mounting assembly of the second embodiment.

[0054] While the exemplary valve member 12 disclosed with the hopper teemounting assemblies 10,210 of the present invention is a valve membersimilar to the valve members manufactured by Sure Seal Inc., other typesof valve members can also be used with the hopper tee mountingassemblies of the present invention. One such other type is a valvemember 300, similar to the valve members manufactured by Ultraflo Corp.,illustrated in FIGS. 13 and 14.

[0055] The valve member 300 has a rigid cylindrical body 302 and aresilient seal 308 located immediately radially inwardly of thecylindrical body 302. One end of the resilient seal 308 protrudesslightly upwardly of the upper surface 304 of the cylindrical body 302.The other end of the resilient seal 308 protrudes slightly downwardly ofthe lower surface 306 of the cylindrical body 302. Radially inwardly ofthe resilient seal 308 is a butterfly valve 314. A front boss 316extends from the front of the cylindrical body 302. The butterfly valve316 is attached to a stem 318 extending through a bore defined in thefront boss 316. The butterfly valve 316 can be manually actuated by anexternal handle (not shown) attached to a handle mounting flange 36. Arear boss 322 extends from the rear of the cylindrical body 302. Therear boss 322 has a bore defined therein for retaining the end of thestem 318. Six equally spaced retaining apertures 324 are defined on theradially outer surface of the cylindrical body.

[0056] As previous discussed, the hopper tee mounting assemblies 10,210of the present invention can be used for multiple types of valvemembers. Therefore, the hopper tee mounting assemblies 10,210 of thepresent invention not only accommodate the valve member 12 but alsoaccommodate the valve member 300. Some of these accommodations of thevalve member 300 by the hopper tee mounting assemblies 10,210 of thepresent invention are described below.

[0057] The upwardly extending portion 110 a,110 b of the two bolts 108a,108 b located near the front of the lower plate 16 are positioned tobe inserted into the front retaining apertures 324 a,324 b defined onthe radially outer surface of the cylindrical body 302 of the valvemember to retain and align the valve member 300. The upwardly extendingportions 110 c, 110 d of the two bolts 108 c,108 d located near the rearof the lower plate 16 are positioned to be inserted into the rearretaining apertures 324 c,324 d defined on the radially outer surface ofthe cylindrical body 302 of the valve member to retain and align thevalve member 300.

[0058] The groove 72 of the upper plate 14 and the groove 112 of thelower plate 16 are sized to accommodate the front boss 316 and the rearboss 322 of the valve member 300.

[0059] The upper surface 52 of the upper plate 14 immediately radiallyoutwardly of the upper valve member opening 64, which mates with theflange 18, is approximately flush with the upper surface 304 of therigid cylindrical body 302 of the valve member 300. The lower surface 94of the lower plate 16 immediately radially outwardly of the lower valvemember opening 104, which mates with the hopper tee, is approximatelyflush with the lower surface 306 of the rigid cylindrical body 302 ofthe valve member 300.

[0060] The upper surface 52 of the upper plate 14 immediately radiallyoutwardly of the upper valve member opening 64, which mates with flange18, is below the upper surface 310 of the resilient seal 308 to allowthe resilient seal 308 to be compressed against the flange 18 to createan effective seal between the valve member 300 and the flange 18. Thelower surface 312 of the lower plate 16 immediately radially outwardlyof the lower valve member opening 104, which mates with the hopper tee,is above the lower surface 312 of the resilient seal 308 to allow theresilient seal 308 to be compressed against the hopper tee to create aneffective seal between the valve member 300 and the hopper tee.

[0061] A hopper tee assembly, in accordance to the third embodiment, isillustrated in FIGS. 15-18. The hopper tee mounting assembly 410 of thethird embodiment is functional similar to the hopper tee mountingassembly 10 of the first embodiment.

[0062] The hopper tee mounting assembly 410 of the third embodiment hasan upper mounting assembly 412 and a lower mounting assembly 414. Theupper mounting assembly 412 includes two flange plates 418 a, 418 b andtwo upper retaining plates 420 a, 420 b. The lower mounting assembly 414includes two hopper tee plates 422 a, 422 b and two lower retainingplates 424 a, 424 b. The two flange plates 418 a, 418 b, together withthe two upper retaining plates 420 a, 420 b perform essentially the samefunction as the upper plate 14 of the first embodiment. The two hoppertee plates 422 a, 422 b, together with the two lower retaining plates424 a, 424 b perform essentially the same function as the lower plate 16of the first embodiment.

[0063] The flange plates 418 a and 418 b are symmetrically opposite ofeach other. For the purpose of this application, symmetrically oppositeis defined as mirrored images of each other, in which the same featuresare present in both components, but the features are located 180 degreesfrom one component relative to the location for the same feature of theother component. Each flange plate 418 has an upper surface 426, a lowersurface 428, a front surface 430, a rear surface 432, a side surface 434and a semi-circle shaped curved surface 436. Defined at the curvedsurface 436 are three approximately equally spaced semi-circle shapednotches 438. The flat upper surface 426 of the flange plate 418 isadapted to abut the bottom surface of a flange 18. The lower surface 428of the flange plate 418 has a groove 440 (not shown) defined thereon.The groove 440 is sized and located to accommodate the correspondingupper retaining plate 420. Defined near the intersection of the rearsurface 432 and the side surface 434 of the flange plate 418 is a hingehole 442 extending from the upper surface 426 to the lower surface 428of the flange plate 418. Located near the front of the flange plate 418is a projection 444 extending outwardly from the side surface 434.Defined inwardly at the center of the projection 444 is a latch slot446. Extending though the projection 444 and perpendicular to the latchslot 446 is a pair of pin retaining holes 447.

[0064] A wear plate 448 is attached to the upper surface 426 of theflange plate 418. The wear plate 448 surrounds the inwardly portion ofthe latch slot 446 and has a slot 450 approximately the same size andshape as the inwardly portion of the latch slot 446. The upper surfaceof the wear plate 448 has a rut 452, perpendicular to the slot 450,defined thereon. The rut 452 seats a cammed surface of a latch toprevent the latch from accidentally rotating out of the latchedposition. The wear plate 448 is removable from the flange plate 418 toallow the wear plate 448 to be replaced should the rut 452 be worn tosuch a manner that it no longer properly seat the cammed surface of thelatch.

[0065] The upper retaining plate 420 is semi-circle shaped to match thegroove 440 located at the lower surface 428 of the flange plate 418.Located at the radially inwardly edge of the upper retaining plate 420are three approximately equally spaced bolt circles 454. The boltcircles 454 are sized to accommodate upwardly extending bolts 456extending upwardly from the upper surface 426 of the upper retainingplate 420 upon assembling the hopper mounting assembly 410. The boltcircles 454 are located approximately directly under the notches 438 ofthe corresponding flange plate 418 when the upper retainer plate 420 ispositioned in the groove 440 of the flange plate 418; thus, allowing thebolts 456 to fit within the notches 438 of the upper retainer plate 420upon assembling the hopper tee mounting assembly 410.

[0066] An advantage of having an upper retaining plate 420 separate froma flange plate 418 is that the plates 420, 418 can be formed fromdifferent materials. By having the capability to use two differentmaterials, a heavier material can be used for components that requirehigh tensile strength, which a lighter material can be used forcomponents that do not require high tensile strength. An upper retainingplate 420 formed of a material having high tensile strength not onlyallows the upper retaining plate 420 to be stronger, but also allows theupwardly extending bolts 456, formed of similar or same material, to beeasily welded to the upper retaining plate 420. Therefore, by having theupper retaining plate 420 be made of steel, while having the flangeplate 418 be made of aluminum, the upper mounting assembly 414 is ableto have the high tensile strength required for attaching the uppermounting assembly 414 to the flange 16, while reducing the overallweight of the upper mounting assembly 414 as compared to an uppermounting assembly formed entirely of steel.

[0067] The tradeoff for having separate retaining plates and flangeplates is of course an increase in cost, manufacturing time andcomplexity. Therefore, if the weight of the hopper tee mounting assemblyis important to the user of the hopper tee mounting assembly, separateretaining plates and flange plates may be preferred. However, if cost ofthe hopper tee mounting assembly is more important than weight to theuser of the hopper mounting assembly, an integrated flange plateproviding the functions of retaining the hopper tee mounting assembly410 to the flange 16 and having a flat surface adapted for abutment withthe flange may be preferred. Should an integrated flange plate bepreferred, a single integrated flange plate such as the upper plate 14,disclosed in the first embodiment, can be used. Alternatively, twosymmetrically opposite integrated flange plates, each having a flatsurface adapted for abutment with the flange and having a plurality ofupwardly extending bolts attached thereon, can be used in place of theflange plates 418 and the upper retaining plates 420. While notillustrated, such symmetrically opposite integrated flange plates couldbe similar in shape as the flange plates 418 and the upper retainingplates 420 of the third embodiment once each upper retaining plate 420is fitted into the groove 420 of the corresponding flange plate 418.

[0068] The hopper tee plates 422 a, 422 b are symmetrically opposite ofeach other. Each hopper tee plate 422 has an upper surface 460, a lowersurface 462, a front surface 464, a rear surface 466, a side surface 468and a semi-circle shaped curved surface 470. Defined at the curvedsurface 470 are three approximately equally spaced semi-circle shapednotches 472. The lower surface 462 of the hopper tee plate 422 isadapted to abut the top surface of a hopper tee. The upper surface 460of the hopper tee plate 422 has a groove 474 defined thereon. The groove474 is sized and located to accommodate the corresponding lowerretaining plate 424. Defined inwardly from the rear surface 466 of thehopper tee plate 422 is a hinge slot 476. The hinge slot 476 is locatednear the side of the hopper tee plate 422 at a given distance from theside surface 468 of the hopper tee plate 422. Defined inwardly from theside surface 468 of the hopper tee plate 422 is a latch slot 478. Thelatch slot 478 is located near the front of the hopper tee plate 422 ata given distance from the front surface 464 of the hopper tee plate 422.

[0069] The lower retaining plate 424 is semi-circle shaped to match thegroove 474 located at the upper surface 460 of the hopper tee plate 422.Located at the radially inwardly edge of the lower retaining plate 424are three approximately equally spaced bolt circles 480. The boltcircles 480 are sized to accommodate downwardly extending bolts 482extending downwardly from the lower surface 462 of the hopper tee plate422 upon assembling the hopper tee mounting assembly. Each downwardlyextending bolt 482 further has an upwardly extending portion 484extending upwardly a given distance from the upper surface of the lowerretaining plate 424. The upwardly extending portions 484 of thedownwardly extending bolts 482 are positioned to be inserted into theretaining apertures 38, 40, 48, 50 of the valve member 12. The boltcircles 480 are located approximately directly above the notches 472 ofthe hopper tee plate 422 when the lower retaining plate 424 ispositioned in the groove 474 of the hopper tee plate 422; thus, allowingthe downwardly extending bolts 482 to fit within the notches 472 uponassembling the hopper tee mounting assembly 410.

[0070] As with the upper mounting assembly 414, an advantage of having alower retaining plate 424 separate from the hopper tee plate 422 is thatthe plates 424, 422 can be formed from different materials. Therefore,by having the lower retainer plate 424 be made of steel, while havingthe hopper tee plate 422 be made of aluminum, the lower mountingassembly 416 is able to have the high tensile strength required forattaching the lower mounting assembly to the hopper tee, while reducingthe overall weight of the lower mounting assembly as compared to a lowermounting assembly formed entirely of steel. Should cost of the hoppertee mounting assembly be more important than weight to the user of thehopper mounting assembly, a single integrated flange plate such as thelower plate 16 disclosed in the in the first embodiment can be used.Alternatively, two symmetrically opposite integrated hopper tee plates,each having a flat surface adapted for abutment with the hopper tee andhaving a plurality of downwardly extending bolts attached thereon, canbe used in place of the lower retaining plates and the hopper tee platesof the third embodiment. Such symmetrically opposite integrated hoppertee plates could be similar in shape as the flange plates and theretaining plates of the third embodiment once each retaining plate isfitted into the groove of the corresponding hopper tee plate.

[0071] Two hinge assemblies 486 allow the upper mounting assembly 414and the lower mounting assembly 416 to pivot relative to each other.Each hinge assembly 486 includes an eyebolt 488, a retaining pin 490 anda nut 492. The eyebolt 488 has a hole defined perpendicular to the axisof the eyebolt at one end of the eyebolt and external threads 494 at theother end of the eyebolt. The externally threaded end 494 is insertedthrough the hinge hole 442 of the flange plate 418 and is retained tothe flange plate 418 by the nut 492. The retaining pin 490 is insertedthrough the hole of the eyebolt 488 and is attached to the hopper teeplate 422.

[0072] Two latch assemblies 496 are used to latch together the uppermounting assembly 414 with the lower mounting assembly 416. The latchassembly 496 of the third embodiment is similar to the latch assembly124 of the first embodiment with the exception of the handle 500enlarged and having a grooved outer surface 502 to provide better gripduring the latching operation.

[0073] As with the latching assembly of the first embodiment, the latch498 has a cammed surface 504 at the end of the latch 498 opposite thehandle 500. The contour of the cammed surface 504 allows the cammedsurface 504 to be seated within the rut 452 of the wear plate 448 whenthe latch 498 is rotated to a latched position. The contour of thecammed surface 504 also allows the cammed surface 504 to be unseatedfrom the rut 452 of the wear plate 448 when the latch 498 is rotated toan unlatched position. With the latch assembly 496 positioned in thelatch slot 446 of the flange plate 418 and the latch 498 rotated to thelatched position, an unlatching prevention pin 506 is inserted into thepin retaining holes 447. Since the unlatching prevention pin 506 islocated outwardly of the latch assembly 496 when the latch assembly 496is in the latched position, the unlatching prevention pin 506 provides asecondary mean for preventing the latch assembly 496 from pivoting outof the latch slot 446.

[0074] As with the hopper tee assembly of the first embodiment, thehopper tee mounting assembly 410 of the third embodiment can bepivotable opened to allow the removal of the valve member 12 forcleaning or servicing. The hopper tee mounting assembly 410 can beeasily opened by rotating the two latches 498 from the latched positionto the unlatched position. By rotating the latches 498 to the unlatchedposition, the cammed surfaces 504 are unseated from the ruts 452 of thewear plates 448. This then allows the latch assemblies 496 to pivotoutwardly out of the corresponding latch slots 446 of the flange plates418. Once both latch assemblies 496 are pivoted out of theircorresponding latch slots 446, the lower mounting assembly 416 is ableto pivot freely relative to the upper mounting assembly 414. It shouldbe noted that since the two upper retaining plates 420 are bolted to theflange 18 with the two flange plates 418 sandwiched between the flange18 and the corresponding upper retaining plates 420, the two upperretaining plates 420 and the two flange plates 418 act as an unitarystructure upon the upper retaining plates 420 bolted to the flange 18.Likewise, since the two lower retaining plates 424 are bolted to thehopper tee with the two hopper tee plates 422 sandwiched between thehopper tee and the corresponding lower retaining plates 424, the twolower retaining plates 424 and the two hopper tee plates 422 act as anunitary structure upon the lower retaining plates 424 bolted to thehopper tee. With the hopper tee mounting assembly 410 pivotably opened,the valve member 12 can be removed by lifting it upwardly from the lowermounting assembly 416. The reverse sequence of the opening procedure isused to close the hopper tee mounting assembly 410.

[0075] As with the hopper tee mounting assembly of the previousembodiments, a feature of the hopper tee mounting assembly 410 of thethird embodiment is that the hopper tee mounting assembly 410 can beeasily opened and still have approximately the same height as the partswhich it replaces.

[0076] A hopper tee mounting assembly, in accordance to the fourthembodiment, is illustrated in FIGS. 19 and 20. The hopper tee mountingassembly 610 of the fourth embodiment is similar to the hopper teemounting assembly of the third embodiment, but has a different latchassembly.

[0077] The hopper tee mounting assembly 610 of the fourth embodiment hasan upper mounting assembly 614, a lower mounting assembly 616, two hingeassemblies (not shown) and two latch assemblies 696. The upper mountingassembly 614 includes two symmetrically opposite flange plates 618 a,618 b and two symmetrically opposite upper retaining plates 620 a, 620b. The lower mounting assembly 616 includes two symmetrically oppositehopper tee plates 622 a, 622 b and two symmetrically opposite lowerretaining plates 624 a, 624 b. The latch assemblies 696 latch the uppermounting assembly 614 together with the lower mounting assembly 616.

[0078] As with the hopper mounting assembly of the third embodiment,each flange plate 618 has a latch slot 646 defined inwardly from theside surface 634 of the flange plate 618. Located perpendicular to thelatch slot 646 is a catch pin 648. Each latch assembly 696 is pivotablymounted to the corresponding hopper tee plate 622. Each latch assembly696 has a cylinder 696, a rod 700 and a latch 702. The cylinder 698 hasa bore 704 extending axially inwardly from an entrance at one end of thecylinder 698 and a pivot hole 706 perpendicular to the axis of thecylinder near the other end of the cylinder 706. A pivot pin 708 isinserted through the pivot hole 706 of the cylinder 698 and is attachedto the hopper tee plate 622. The rod 700 is inserted into the bore 704of the cylinder 698 at one end and has a hole 710 near the other end ofthe rod 700. The latch 702, disclosed in detail in FIGS. 21-23, has ahole 712, a catch slot 714 and a pivot pin slot 716. A pin is insertedthrough the hole 710 of the rod 700 and the hole 712 of the latch 702 topivotable connect the rod 700 to the latch 702. The catch slot 714 isslanted upwardly thus creating a hook 718 to retain the latch 702 ontothe catch pin 648 when the latch is in the latched position. The pivotpin slot 716 is located and sized such that when the latch 702 isrotated toward the latched position, the pivot pin slot 716 provides thenecessary clearance to prevent the pivot pin 708 from hitting the latch702.

[0079] The hopper tee mounting assembly 610 of the fourth embodiment canbe easily opened by first rotating the latch 702 outwardly. At theoutwardly rotated position, the latch 702 is able to slide upwardly awayfrom the catch pin 648. Once both latches 702 have cleared thecorresponding catch pins 648, the lower mounting assembly 616 is able topivot freely relative to the upper mounting assembly 614. With thehopper tee mounting assembly 610 pivotable opened, the valve member 12can be removed by lifting it upwardly away from the lower mountingassembly 616. The reverse sequence of the opening procedure is used toclose the hopper tee mounting assembly 610.

[0080] Various features of the present invention have been describedwith reference to the above embodiments. It should be understood thatmodification may be made without departing from the spirit and scope ofthe invention as represented by the following claims.

1. A hopper tee mounting assembly adapted to retain a valve membersituated between a circular flange and a hopper tee, the hopper teemounting assembly comprising: an upper mounting assembly separate fromsaid circular flange, said upper mounting assembly having a flat surfaceadapted for abutment with said circular flange; a hinge assemblyattached to said upper mounting assembly, said hinge assembly allowssaid hopper tee to pivot relative to said upper mounting assembly. 2.The hopper tee mounting assembly as claimed in claim 1 wherein saidupper mounting assembly comprises a plate having an opening definedtherein, a portion of said valve member fit into said opening of saidplate.
 3. The hopper tee mounting assembly as claimed in claim 2 whereinsaid upper mounting assembly further comprises a plurality of boltsattached to said plate, said bolts insertable through correspondingholes defined in said flange.
 4. The hopper tee mounting assembly asclaimed in claim 1 wherein said upper mounting assembly comprises twosymmetrically opposite flange plates, each flange plate having a surfaceadapted to abut said flange.
 5. The hopper tee mounting assembly asclaimed in claim 4 wherein said symmetrically opposite flange plates arelocated radially outwardly of said valve member.
 6. The hopper teemounting assembly as claimed in claim 4 wherein said upper mountingassembly further comprises two symmetrically opposite retaining plates,each retaining plate adapted to sandwich corresponding flange platebetween the retaining plate and said circular flange.
 7. The hopper teemounting assembly as claimed in claim 6 wherein said retaining platesare formed of a material different from the material for forming theflange plates.
 8. The hopper tee mounting assembly as claimed in claim 7wherein said retaining plates are formed of steel and said flange platesare formed of aluminum.
 9. A method of retaining a valve member betweena circular flange and a hopper tee, the method comprising the steps of:providing an upper mounting assembly having a flat surface; abutting theflat surface of the upper mounting assembly to said flange; situatingsaid valve member above said hopper tee; and pivoting said hopper teeuntil said valve member abuts said circular flange.
 10. The method asclaimed in claim 9 further comprising the steps of securing said uppermounting assembly to said flange.
 11. The method as claimed in claim 10wherein said upper mounting assembly has a plurality of upwardlyextending bolts, said method further comprising the step of insertingsaid bolts through corresponding holes defined in said flange prior tosecuring said upper mounting assembly to said flange.
 12. The method asclaimed in claim 10 wherein said upper mounting assembly comprises twosymmetrically opposite flange plates, said method further comprising thestep of abutting said flange plates to said flange prior to securingsaid upper mounting assembly to said flange.
 13. The method as claimedin claim 12 wherein said upper mounting assembly further comprises twosymmetrically opposite upper retaining plates, each retaining platehaving a plurality of upwardly extending bolts, said method furthercomprising the step of inserting said bolts through corresponding holesdefined in said flange prior to securing said upper mounting assembly tosaid flange.
 14. The method as claimed in claim 9 further comprising thesteps of providing a lower mounting assembly and securing said lowermounting assembly to said hopper tee.
 15. The method as claimed in claim14 wherein said lower mounting assembly comprises two symmetricallyopposite hopper tee plates, said method further comprising the step ofabutting said hopper tee plates to said hopper tee prior to securingsaid lower mounting assembly to said flange.
 16. The method as claimedin claim 15 wherein said lower mounting assembly further comprises twosymmetrically opposite lower retaining plates each having a plurality ofupwardly extending bolts, said method further comprising the step ofinserting said bolts through corresponding holes defined in said flangeprior to securing said upper mounting assembly to said flange.